evidenza

SPECIAL CABLE

Aerosol tube

Inside cans and bottles there is a small tube through which the liquid contained in the tank can be sprayed outward. Our extrusion line fine-tunes the size of the internal bore assuring the perfect functionality of the pipe. The line is supplied together with a cutter for the precise cutting at the desired length.

Beverage tube

Ital offers sixty years experience in providing the proper solutions for the extrusion of thin flexible tubes necessary for the distribution of beverages.

Explosive tube

Founded in1959 Ital has always been up to the offer of safety solutions in dangerous fields such as military, mines and fire works.

Garden house

Ital offers several solutions for garden hose. From small to large sizes, in a range of multiple colours, we assure the proper adaptation to any necessity.

Special heat  shrinkable tube

Wires and cables need to be insulated when they are jointed. The heat shrinkable tubes can be easily put on the conductor and then tightly retracted with the use of a heating source. Our extrusion lines do provide multiple solutions with multilayer constructions for a variety of sizes and wall thickness.


ITAL telecom cable

TELECOM CABLE INSULATION

Principale_M.1421_Linea-rivestimento-cavi-telefonici

Telecom Cable Insulation

High performance insulation line for manufacturing of telecommunication cables, designed for average speed, in compliance with telecommunication standards. The tight tolerances on dielectric parameters guarantee high quality production while PVC, PE-PUR compounds ensure a high-quality of solid insulation, solid skin and stripe.

LiNE COMPOSITION

Line composition

• SPA/1250 Two Pay-offs
• SDC/1250 Pay-off
• ACO/400-150 Sending Horizontal Accumulator
• Pneumatic Clamp for Accumulator
• GZ/25 Guide cable
• ACDO/350-4.5 Horizontal Double Accumulator
• ACV/350-4.5 Vertical Accumulator
• TR/120-25D Extruder
• U30SC Crosshead
• VRS/30-9 Cooling trough with telescope
• ASCA/15 Two Dryer
• ASC/40 Two Dryer
• VRR4/600-81 Cooling trough
• CPT/800 Belt Capstan
• ACO/400-150 Pulling Horizontal Accumulator
• ATA/1000 Double Automatic Take-Up
• ODAC 32 XY ZUMBACH Diameter Measuring Head
• IST 25 SPARK TESTER ZUMBACH
• XY Gauge for Diameter Measurement
• Drive Line control

Optional components

  • Gravimetric dosing system
  • Marking
  • MG/1040 BETA Length measurer

Layout

Layout_M.1421_0100-0615G

LAYOUT PDF

ITAL rubber cable silicone

SILICONE RUBBER COATING LINE

Principale_02_M.1461_Linea-per-rivestimento-cavi-unipolari-e-guaine-in-gomma-siliconica

Silicone Rubber Coating line

High quality insulation and sheathing line for rubber cables that vary from 16 mm2 ÷ 300 mm2 and sheathing from 3 x 10 mm2  ÷ 3 x 240 mm2 .

Line will be customized to satisfy your specific demands. The length of line and components are selected according yours requests and the types of cables needed.

LINE COMPOSITION

Line composition

  • SPA/2250 Two Pay-off
  • RA/50-ST Dancer
  • Two ACO/800-150 Accumulator
  • GRT Regulation of translation Group
  • Pneumatic Brake
  • CN/800 Sending Caterpillar
  • GZ/50 Vertical Guide-Cable
  • TGRAA/120 20D Extruder
  • TEG/60 Head
  • TR/150-25D Extruder
  • TRO/60-25D Extruder
  • TEB/75 CrossHead (For Skin and Stripe)
  • VRS/75-7C Cooling Trough
  • VRR2/800-60 Cooling Trough
  • ASC/75 N Dryer
  • CN/800 Pulling Caterpillar
  • GAT/30 Feeding and Cutting Group
  • APA/2250 Automatic dual Take-Up
  • 64 XY  – DP ODAC ZUMBACH Diameter Measuring Head
  • AST L-19 ZUMBACH SPARK-TESTER
  • MG/1075 Length Measurer
  • Drive Line control

Optional components

Gravimetric Dosing Uni

Layout

Layout_M.1461_0100-0661F

LAYOUT PDF

ITAL rubber cable

INSULATION AND SHEATHING RUBBER LINE

Principale_01_M.1526_Linea-tandem-per-rivestimento-di-guaine

Insulation and sheathing rubber line

High quality insulation and sheathing line for rubber cables that vary from 16 mm2 ÷ 300 mm2 and sheathing from 3 x 10 mm2  ÷ 3 x 240 mm2 .

Line will be customized to satisfy your specific demands. The length of line and components are selected according yours requests and the types of cables needed.

LINE COMPOSITION

Line composition

• SPA/2250 Two Pay-off
• RA/50-ST Dancer
• Two ACO/800-150 Accumulator
• GRT Regulation of translation Group
• Pneumatic Brake
• CN/800 Sending Caterpillar
• GZ/50 Vertical Guide-Cable
• TGRAA/120 20D Extruder
• TEG/60 Head
• TR/150-25D Extruder
• TRO/60-25D Extruder
• TEB/75 CrossHead (For Skin and Stripe)
• VRS/75-7C Cooling Trough
• VRR2/800-60 Cooling Trough
• ASC/75 N Dryer
• CN/800 Pulling Caterpillar
• GAT/30 Feeding and Cutting Group
• APA/2250 Automatic dual Take-Up
• 64 XY – DP ODAC ZUMBACH Diameter Measuring Head
• AST L-19 ZUMBACH SPARK-TESTER
• MG/1075 Length Measurer
• Drive Line control

Optional components

Gravimetric Dosing Uni

Layout

Layout_M.1526_0100-0707A

LAYOUT PDF

ITAL optical fiber

FIBER OPTIC CABLE PRODUCTION

ITAL coaxial cable

Fiber Optic Cable Secondary Coating

This is a high quality line designed for the production of fiber optic cable secondary coating. We have the appropriate technology for the extrusion of the loose tube in which are contained 2-24 cores of optical fiber and filler elements of diameter 1.5÷6 mm.

LiNE COMPOSITION

Typical line composition

  • Fiber pay-off
  • Gel unit
  • Extruder
  • Crosshead
  • Cooling trough with multipass section
  • Compression caterpillar
  • Single wheel capstan
  • Belt capstan
  • Automatic dual take-up
  • Drive Line control

Optional components

  • Pay-off
  • Dry tube diameter control
  • Automatic dual take-up

Layout

LAYOUT PDF

evidenza

MEDIUM, HIGH AND EXTRA HIGH VOLTAGE CABLE PRODUCTION (MV, HV & EHV)

Medium Voltage Cable Sheathing

Ital presents its solutions for the sheathing line as one of the most reliable leader on the market for the production of cables for medium / high voltage. Our lines are designed for a wide range of applications performed for coating of sheath with materials like PVC, PE, HFFR, etc.

Optimized control of the tolerances of the cable with the measuring system of eccentricity and diameter control.

Our line consists of three water cooled extruders designed for processing of the elastomeric materials to a low melting temperature. Two layers of the sheath, skin and stripe, in a crosshead.

TYPICAL LINE COMPOSITION

Typical line composition

• SPA/1600 Two pay-offs
• CN/600 Pulling Caterpillar
• TGRAA/60 18D Extruder for internal semi conductor
• TGRAA/120 18D Main extruder for insulation
• TGRAA/80 18D Extruder for external semi conductor
• TECA/15 Crosshead (for triple coextrusion)
• Diameter gauge
• VRS/30 Cooling trough (according type of cables)
• VRR/600 Cooling trough (according type of cables)
• SC/40 Dryer
• Length counter
• CN/600 Sending Caterpillar
• APA/1600 Two automatic take-ups
• Drive Line control
• Power distribution cabinet

Optional components

Hopper loader and dosing units

ITAL low voltage cable

LOW VOLTAGE CABLE PRODUCTION

ITAL lan

LAN Wire Sheathing

Typical high-speed sheathing line for LAN cables designed for continuous manufacturing with high production capacity. Wide variety of materials of sheathing with high performance. The process of physical expansion allows to reach high dielectric properties of the cable. The precise execution of the parameters of extrusion allows to obtain a high-quality insulation for the production of telephone cables and LAN.

LINE COMPOSITION

Line composition

Pay-offs
Accumulator
Main extruder
Coloring , Conveying units
Cross-Head
Cooling trough with telescope
Cooling trough
Caterpillar
Diameter gauge
Spark tester
Dual automatic take-up
Drive Line control

Optional components

Gravimetric dosing unit

Layout

Layout_M.1599_0050-0129A

LAYOUT PDF

ITAL lan

LAN WIRE PRODUCTION

ITAL lan

LAN Wire Sheathing

Typical high-speed sheathing line for LAN cables designed for continuous manufacturing with high production capacity. Wide variety of materials of sheathing with high performance. The process of physical expansion allows to reach high dielectric properties of the cable. The precise execution of the parameters of extrusion allows to obtain a high-quality insulation for the production of telephone cables and LAN.

LINE COMPOSITION

Line composition

Pay-offs
Accumulator
Main extruder
Coloring , Conveying units
Cross-Head
Cooling trough with telescope
Cooling trough
Caterpillar
Diameter gauge
Spark tester
Dual automatic take-up
Drive Line control

Optional components

Gravimetric dosing unit

Layout

Layout_Layout_0100-0659_M.1475

LAYOUT PDF

ITAL coaxial cable

COAXIAL CABLE

ITAL coaxial cable

Coaxial Wire Insulation

This is a high-end insulation technology designed specifically for the production of coaxial cable which uses Skin-Foam and Skin-Foam-Skin processes. Extrusion of coaxial cables e/o CATV in PE with physical foaming system guarantees the high degree of expansion necessary for these types of cables.

LiNE COMPOSITION

Line composition

Driven portal Pay-off AVR single or double
Extruder
Cross-Head
Cold cooling trough
Exit Caterpillar
Diameter gauge
Portal Take-Up Single or double
Drive Line control

Optional components

Gravimetric dosing unit

Layout

Layout_0100-0648C_m.1463

Layout PDF

ITAL building wire

BUILDING WIRE

ITAL building wire

Building Wire Insulation Line

Typical insulation line of high productivity for construction cables, in line with the highest standards of market. Cables are generally standardized and have small sections.

Our lines are designed for the insulation of the wire with thermoplastic materials such as PVC, HFFR, THHN etc. Control of raw materials, with the benefit of increased productivity production and profit.
Linea tipica d’isolamento ad alta produttività per cavi edilizia, in linea con gli standard più elevati di mercato. Cavi sono generalmente standardizzati, hanno piccole sezioni.

Le nostre linee sono studiate per l’isolamento del filo con materiali termoplastici come PVC, HFFR, THHN etc. Controllo delle materie prime, con vantaggio di aumento della produttività di produzione e di profitto.

CABLE STRADING AND SHEATING

Cable Stranding and Sheating

Powdering unit
Marking unit
Automatic dual take-up
Co-extrusion set-up

Optional components

Gravimetric dosing system

Layout

Layout_M.1642_0100-0844F

Layout.PDF