ITAL off shore

OFF SHORE PIPE LINE

ITAL off shore

Off-Shore Pipe Line

High end technology line for sheathing of flexible off-shore pipe, designed to carry water, gas, oil at high pressure. The pipes withstand pressure, temperature under extreme conditions.

Line composition

• TR/150-25D Extruder,
• Auxiliary Extruder,
• Extrusion head,
• Vacuum trough,
• Cooling trough,
• Belt Capstan,
• Take-up TUT,
• Operator interface

ITAL micro duct

MICRO-DUCT PIPE PRODUCTION

OLYMPUS DIGITAL CAMERA

Micro-Duct Pipe Production

Ital manufacture complete Multi-Layer extrusion lines specifically for the production of fibre optic ducting. Typical polymers such as HDPE and silicon are processed in multi-layer form to adhere to industry standards and specifications.

Tube quality control management system and automatic layering ensure ducting is produced to the highest standard.

Typical line composition

Please call Customer Support for more information.

ITAL MEDICAL TUBE PRODUCTION

MEDICAL TUBE PRODUCTION

ITAL MEDICAL TUBE PRODUCTION

Medical Tube Production

Ital has over 55 years extrusion and polymer processing experience and fully understands that it is essential when manufacturing medical devices that precision, accuracy and consistency is guaranteed at all times.
PLC, Servo and AC technology is found throughout every element of the line for complete control, consistency and accuracy at every stage of production.
Tube Quality Management Systems have been incorporated to ensure that tube quality is constantly monitored and maintained providing:
• Closed Loop Laser Diameter Control
• PLC Line Control
• Wall Thickness Monitoring
• Out of Tolerance Tube Rejection Systems – Diameter Measurement; etc

Typical line composition

• Extruder
• Extrusion head
• Vacuum sizing trough
• Cooling trough
• Belt Capstan
• Automatic dual Take-Up
• Operator interface Siemens

Optional components

• Gravimetric dosing system
• Cutting unit
• Multilayer construction upon request

ITAL irrigation

IRRIGATION TUBING PRODUCTION

Principale_Mono-Layer-Extrusion

IRRIGATION FLAT DRIPPER LINE

Ital designs and manufactures extrusion lines for irrigation tubing and has undertaken some specialized projects. Our lines are engineered to ensure a reliable operation for many years.

It is an extensive knowledge of extrusion, polymer processing, diverse product range and the ability to understand the customer’s requirements that have enabled Ital to provide several “turn-key” solutions

TYPICAL LINE COMPOSITION

Line features

·       High, stable and homogeneous extruder output

·       High dripper speed

·       Easy and quick operation

·       Simple maintenance to be carry out by the operator

·       Quick and easy polymer size, colour change

·       Consistent output, high quality

·       Flexible production

·       Very fast start-up time

·       Low consumption of raw materials

·       Quality Control

·       Monitoring of process, management of machine settings by drive control system

·       Safety

Typical line composition

This line can produce drip irrigation pipe continuously with high speed, steady thickness distribution, high dripper frequency and high precise hole punching.

Contact Ital company for more information

evidenza

HEATING & PLUMBING

Heating & Plumbing Pipe Production

Ital has the technology for the process of pipe extrusion and designs and manufactures complete extrusion lines from mono-layer through to multi-layers.

Every element of the Ital Line has been specifically designed for high quality pipe production. Extensive extrusion experience including screw and die head design combines with the latest Servo, PLC, & AC technologies to ensure that precision, control and accuracy is achieved throughout the manufacturing process consistently producing high quality heating & plumbing pipes.

Using the latest 3D Design & Polymer Flow Simulation Technology together with over 50 years plastics processing experience, Ital can provide you a complete extrusion solution in order to meet the ever increasing demands of your customers:

· Energy efficient Technology incorporated throughout to lower production costs.

· Easy & easy operation & maintenance by the operator – designed to keep you in production at all times. Also eliminates the need for dedicated maintenance personnel.

· Precision Accurate Technology to ensure performance. Including PLC control & monitoring.

· Smart PLC control – machine safety, management control & security, customer guarantee and many more features.

· Supported by dedicated Spare Parts Departments – see Service Support

· Further supported by skilled Processing Engineers.

TYPICAL LINE COMPOSITION

Typical line composition

Inner pipe with adhesive coating and single layer (extrusion in tandem)
Continuous feeding of aluminum, roll-forming
Production of the outer jacket with adhesive coating, single layer in co-extrusion
Cooling, drying and haul-off sections
Conditioning of product, fully automatic dual coiler.
Measurement devices including diameter, wall thickness
Pipe marking unit
Operator interface and line supervision
Gravimetric feeding units for all extruders
Coil sizes
Accumulator

Specifications

Specifications

Tabella_Heating-&-Plumbing-Pipe-Production-Description-and-functionalities

ital automotive

AUTOMOTIVE

Principale_01_Linea-Isolamento-Cavi-Automotive-M.1564

AUTOMOTIVE TUBES LINE

New advances for multi-layer tubing will always be requested by the automotive industry for the manufacturing operations.
Many leading suppliers worldwide have chosen Ital as their reliable partner because of its extensive experience in complex multi-layer extrusion.
Ital has over 55 years extruder manufacturing and polymer processing experience and fully understands the polymers and tube structures required within the automotive industry.
Ital Automotive line is the latest extrusion technology which ensure high quality and output.
Ital also provide manufacturer with more:

• Flexibility – faster polymer change/clean,
• Precision Accuracy – Servo & PLC control ensures accuracy, top-efficiency and uninterrupted production.
• Product Traceability – ensure that production quality is meet at all times and records of settings are stored
• Easy Maintenance – all maintenance has been designed to be carried out by the operator or maintenance personnel.

TYPICAL LINE COMPOSITION

Typical line composition

• Extruder,
• Extrusion head,
• Vacuum sizing trough,
• Cooling trough,
• Flaming station
• Belt Capstan,
• Cutting unit
• Automatic coiler
• Operator interface

Optional components

Gravimetric dosing system

Specifications

Specifications

Tabella_Automotive-Tubes-Line-Description-and-functionalities

Layout

high speed coextrusion

HIGH SPEED COEXTRUSION LINE FILLING AND SHEATHING IN PVC AND HALOGEN FREE MATERIALS

high-speed-coextrusion-wide