ital vulcanization

VULCANIZATION HOT AIR & SALT BATH

ital vulcanization

Salt bath vulcanization system

Salt bath vulcanization line high-speed for insulation and sheathing of cable of silicon rubber with curing in the molten salt bath. The advanced technology of vulcanization of rubber guarantees a uniform section of the latter due to excellent heat transfer of molten salt.

Due to high temperatures in the furnace and the excellent characteristics of heat transfer (up to 250 ° C) are obtained very quickly times for the vulcanization of silicone-coated profiles.

 

A causa di alte temperature nel forno e le ottime caratteristiche di trasferimento di calore  (fino a 250°C) si ottengono i tempi molto rapidi per la vulcanizzazione dei profili rivestiti di silicone.

Typical line composition

SSMA/1250 Pay-off
SDD/800 Pay-off
CPT/320 Capstan
CB/500 Dancer
GZ/10 Guide Cable
TGS/120-15D Extruder
TGS/45-15D Extruder
TEG/18 Crosshead
/25-30-R250 Vulcanization Oven
ASCA/15 Dryer PR/400 Transmission Pulley
TDV/800 Dual Flywheel Pulling Unit
CN/200 Pulling Caterpillar
ACO/500-100 Horizontal Accumulator
ATAM/1250-S Double Automatic Take-Up
ODAC 18XY DP ZUMBACH Laser Diameter Measuring Head
ZUMBACH Spark Tester

Optional components

Washing tank for curing oven
Recovery tank for curing oven
Drum Packing Machine
Cooler

ITAL irrigation

IRRIGATION TUBING PRODUCTION

Principale_Mono-Layer-Extrusion

IRRIGATION FLAT DRIPPER LINE

Ital designs and manufactures extrusion lines for irrigation tubing and has undertaken some specialized projects. Our lines are engineered to ensure a reliable operation for many years.

It is an extensive knowledge of extrusion, polymer processing, diverse product range and the ability to understand the customer’s requirements that have enabled Ital to provide several “turn-key” solutions

TYPICAL LINE COMPOSITION

Line features

·       High, stable and homogeneous extruder output

·       High dripper speed

·       Easy and quick operation

·       Simple maintenance to be carry out by the operator

·       Quick and easy polymer size, colour change

·       Consistent output, high quality

·       Flexible production

·       Very fast start-up time

·       Low consumption of raw materials

·       Quality Control

·       Monitoring of process, management of machine settings by drive control system

·       Safety

Typical line composition

This line can produce drip irrigation pipe continuously with high speed, steady thickness distribution, high dripper frequency and high precise hole punching.

Contact Ital company for more information

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HEATING & PLUMBING

Heating & Plumbing Pipe Production

Ital has the technology for the process of pipe extrusion and designs and manufactures complete extrusion lines from mono-layer through to multi-layers.

Every element of the Ital Line has been specifically designed for high quality pipe production. Extensive extrusion experience including screw and die head design combines with the latest Servo, PLC, & AC technologies to ensure that precision, control and accuracy is achieved throughout the manufacturing process consistently producing high quality heating & plumbing pipes.

Using the latest 3D Design & Polymer Flow Simulation Technology together with over 50 years plastics processing experience, Ital can provide you a complete extrusion solution in order to meet the ever increasing demands of your customers:

· Energy efficient Technology incorporated throughout to lower production costs.

· Easy & easy operation & maintenance by the operator – designed to keep you in production at all times. Also eliminates the need for dedicated maintenance personnel.

· Precision Accurate Technology to ensure performance. Including PLC control & monitoring.

· Smart PLC control – machine safety, management control & security, customer guarantee and many more features.

· Supported by dedicated Spare Parts Departments – see Service Support

· Further supported by skilled Processing Engineers.

TYPICAL LINE COMPOSITION

Typical line composition

Inner pipe with adhesive coating and single layer (extrusion in tandem)
Continuous feeding of aluminum, roll-forming
Production of the outer jacket with adhesive coating, single layer in co-extrusion
Cooling, drying and haul-off sections
Conditioning of product, fully automatic dual coiler.
Measurement devices including diameter, wall thickness
Pipe marking unit
Operator interface and line supervision
Gravimetric feeding units for all extruders
Coil sizes
Accumulator

Specifications

Specifications

Tabella_Heating-&-Plumbing-Pipe-Production-Description-and-functionalities

ital automotive

AUTOMOTIVE

Principale_01_Linea-Isolamento-Cavi-Automotive-M.1564

AUTOMOTIVE TUBES LINE

New advances for multi-layer tubing will always be requested by the automotive industry for the manufacturing operations.
Many leading suppliers worldwide have chosen Ital as their reliable partner because of its extensive experience in complex multi-layer extrusion.
Ital has over 55 years extruder manufacturing and polymer processing experience and fully understands the polymers and tube structures required within the automotive industry.
Ital Automotive line is the latest extrusion technology which ensure high quality and output.
Ital also provide manufacturer with more:

• Flexibility – faster polymer change/clean,
• Precision Accuracy – Servo & PLC control ensures accuracy, top-efficiency and uninterrupted production.
• Product Traceability – ensure that production quality is meet at all times and records of settings are stored
• Easy Maintenance – all maintenance has been designed to be carried out by the operator or maintenance personnel.

TYPICAL LINE COMPOSITION

Typical line composition

• Extruder,
• Extrusion head,
• Vacuum sizing trough,
• Cooling trough,
• Flaming station
• Belt Capstan,
• Cutting unit
• Automatic coiler
• Operator interface

Optional components

Gravimetric dosing system

Specifications

Specifications

Tabella_Automotive-Tubes-Line-Description-and-functionalities

Layout

bottone 3

VULCANIZATION HOT AIR & SALT BATH

ital vulcanization

VULCANIZATION HOT AIR & SALT BATH

Salt bath vulcanization line high-speed for insulation and sheathing of cable of silicon rubber with curing in the molten salt bath.

Read More
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SALT BATH AIR PRESSURE VULCANIZATION SYSTEM

Salt bath air pressure vulcanization system Straight type Hot Air Vulcanization System (HAV) It is used to meet vulcanizing conditions of rubber materials.

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ITAL steam nitrogen vulcanization

STEAM NITROGEN VULCANIZATION SYSTEM

This is a high technology vulcanization line, designed for the insulation of medium and extra large power cables with thick walls, high output and high speed of line.

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bottone 01

WIRE & CABLE

ITAL automotive wire

AUTOMOTIVE WIRE

High quality line, for coating cables in the automotive industry, high productivity and high production speed, low cost of investment in line with the highest standards of the market.

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ITAL building wire

BUILDING WIRE

Typical insulation line of high productivity for construction cables, in line with the highest standards of market. Cables are generally standardized and have small sections.

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ITAL coaxial cable

COAXIAL CABLE

This is a high-end insulation technology designed specifically for the production of coaxial cable which uses Skin-Foam and Skin-Foam-Skin processes.

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ITAL lan

LAN WIRE PRODUCTION

Typical high-speed sheathing line for LAN cables designed for continuous manufacturing with high production capacity.

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ITAL low voltage cable

LOW VOLTAGE CABLE PRODUCTION

Typical high-speed sheathing line for LAN cables designed for continuous manufacturing with high production capacity.

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MEDIUM, HIGH AND EXTRA HIGH VOLTAGE CABLE PRODUCTION (MV, HV & EHV)

Ital presents its solutions for the sheathing line as one of the most reliable leader on the market for the production of cables for medium / high voltage.

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ITAL optical fiber

FIBER OPTIC CABLE PRODUCTION

This is a high quality line designed for the production of fiber optic cable secondary coating.

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ITAL rubber cable

INSULATION AND SHEATHING RUBBER LINE

High quality insulation and sheathing line for rubber cables that vary from 16 mm2 ÷ 300 mm2 and sheathing from 3 x 10 mm2 ÷ 3 x 240 mm2 .

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ITAL rubber cable silicone

SILICONE RUBBER COATING LINE

High quality insulation and sheathing line for rubber cables that vary from 16 mm2 ÷ 300 mm2 and sheathing from 3 x 10 mm2 ÷ 3 x 240 mm2 .

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ITAL telecom cable

TELECOM CABLE INSULATION

High performance insulation line for manufacturing of telecommunication cables, designed for average speed, in compliance with telecommunication standards.

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SPECIAL CABLE

Inside cans and bottles there is a small tube through which the liquid contained in the tank can be sprayed outward. Our extrusion line fine-tunes the size of the internal bore assuring the perfect functionality of the pipe

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ITAL automotive wire

AUTOMOTIVE WIRE

ITAL automotive wire

AUTOMOTIVE WIRE

High quality line, for coating cables in the automotive industry, high productivity and high production speed, low cost of investment in line with the highest standards of the market.

We have several solutions of productivity, high line speed, sections and type of conductor.

TYPICAL LINE COMPOSITION

AUTOMOTIVE

SDD/630 Dual flyer pay-off
CPT/300 Sending Capstan
TR/60-25D Main Extruder
Coloring unit for main extruder
Conveying unit for main extruder
TRO/30-25D Auxiliary extruder
Coloring unit for main extruder
Conveying unit for main extruder
C/12C Quick color change system
ECF4 Coextrusion Head (for mono extrusion, skin and stripe)
VRS/6-3 Cooling system
VRR4/320-54 Cooling system
ASCA/2-8 Dryer
Dual take-up
ODAC 18XY DP (hot) ZUMBACH with Profibus Diameter gauge
ODAC 18XY DP (cold) ZUMBACH with Profibus Diameter gauge
AST15HF ZUMBACH Spark tester
315-2DP Plc Line Control type Siemens

Optional components

Gravimetric dosing system
Double system quick color change for stripe and skin

Layout

Layout.PDF

high speed coextrusion

HIGH SPEED COEXTRUSION LINE FILLING AND SHEATHING IN PVC AND HALOGEN FREE MATERIALS

high-speed-coextrusion-wide